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  • Specification

What is a Mailer Box and Why Do Businesses Use Them?

A mailer box is a kind of cardboard box to pack and ship merchandise securely. Mailer boxes are employed by businesses to keep products securely packed in the case of transit, mostly it is utilized in e-commerce and retail. 

These cartons are perfect for an amazing unboxing experience, your branding and offer product protection for easily damaged goods. Personalized mailer boxes not only optimize the product presentation, but they also adjust the whole thing of the shipping process and make sure that customers can get to it easily as well.

Why Choose a Trusted Mailer Box Supplier in the USA?

When you are in search of mailer boxes to add to your inventory, getting them from a USA-based provider, such as Plus Printers, has lots of benefits. To start with, the consistency you gain is unmatched, and so is the cost. Here is why you should choose a reliable mailer box supplier in the United States:

Local Expertise

US manufacturers know what designs work best and can offer packaging options specific to the local market.

Nationwide Shipping

With nationwide shipping options, you can put your trust in the fact that your mailer boxes will arrive on time and without any complications.

Reliable Service

A reliable vendor such as Plus Printers delivers ample quantities of perfect product on time and with supreme customer service.

What Types of Mailer Boxes Do We Supply?

Plus Printers offers a diverse range of mailer boxes to fulfil the particular requirements of businesses from various fields.

Tuck Top Mailer Boxes

These boxes are designed with a simple, secure tuck flap closure at the top, which makes assembly and sealing easy. Packaging manufacturers give an option for small, lightweight products such as cosmetics, jewelry or mini electronics. 

Tab Lock Mailer Boxes

Sturdy and featuring great protection, tab lock boxes are a practical choice when you are looking for a tamper-proof solution. The tabs grip together to create a strong, secure closure that won't open during the delivery of your products.

Roll End Mailer Boxes

These are the boxes with a pin-roll construction that we glued at the ends to make them more sturdy. The roll end tuck feature allows your items to be locked in place with confidence and ease while protecting them from possible harm. 

Corrugated Mailer Boxes

If your product is something that needs more protection, then a corrugated mailer or box is the perfect option. These shipping bubble wrap mailers are constructed with double-layered bubble and strong seal seams.

Kraft Mailer Boxes

Your must-have for eco-friendly and versatile packaging, these mailers are made from recycled material to give you an environmentally conscious option for your business. They give a rustic, earthy appearance that suits eco-minded brands.

White Mailer Boxes

Looking for a simple and modern but professional look? White mailer boxes are perfect. These boxes look high-end and are used for a lot of luxury or premium products like cosmetics, subscription boxes, or fashion accessories. Printed on white boxes. Custom printing always adds flair to a presentation.

Customized Printed Mailer Boxes

The ability to custom print your mailer boxes with your company logo, colors, and overall design is the perfect way to build brand awareness for your clients. This is a great option for companies that want to increase brand awareness and leave a lasting impression.

How Can Custom Mailer Boxes Help with Branding and Marketing?

Custom printed mailer boxes are the best way to promote your brand and encourage repeat business. Here’s how:

Brand Recognition

Branded shipping boxes can be customized with your logo, tagline and brand color to create a style that makes your packages stand out.

Great Marketing

These boxes are a great place to put your brand and message on these boxes, and give you an opportunity to market not only the product but also the business.

Better Unboxing Experience

Personalized design packaging delights when the box is opened, giving a memorable experience to customers.

Customer Loyalty

Customers love brands that go the extra mile with their packaging, which means repeat business and a high level of customer return.

The logo printed on your mailer boxes can have a big effect on brand recall and recognition.

What Are the Key Benefits of Choosing the Right Mailer Box Supplier?

The best mailer box supplier is not just a box. It is a solution that delivers real benefits to your business. Here are some key advantages:

Protection

Mailer boxes were created to provide protection for products in shipping/handling, and keep them safe from damage by protecting the items from dust and other contaminants.

Eco-Friendly

A lot of our mailer boxes utilize recycled or eco-friendly materials, while still providing protection and style.

Lightweight

Mailer boxes are lightweight to save on shipping costs andare  made for efficiency.

Reusable

Some of our boxes are strong enough for reuse, to add value to your customers.

Cost-Effectiveness

Selecting the best supplier will allow you to save on packaging as well as shipping charges.

We provide all of this and more when quoting on our premium mailer boxes, here at Plus Printers.

What Are Our Mailer Boxes Made From?

When it comes to selecting a mailer box, material is key in providing the right balance between strength and sustainability. Here’s what we use:

  • Kraft Paper
  • Corrugated Board
  • Cardboard
  • Stiff Board
  • Paperboard
  • Chipboard

Our mailer boxes are constructed with high-quality materials that are not only durable but also make your packaging look professional and sustainable.

What Shapes Are Available for Your Mailer Boxes?

Plus Printers provides all sorts of shapes to fit with wa ider variety of products and brand styles:

  • Rectangle: The most popular shape for standard box structures.
  • Square: A contemporary, space-saving option for small or delicate items.
  • Flat: Suitable for flat objects,like books or documents.
  • Tall: Great for taller or larger types.
  • Large: Great for large or bulky goods.
  • Cube: A special little item for exciting and convenient wrapping.
  • Slim: A thin slim design for small and sideline items.

When you get mailer boxes with a unique-shaped box, it adds to that extra appeal and shows off your product.

What Are the Features That Make Our Mailer Boxes Distinct?

When you go with Plus Printers, you are not just receiving a box. You are investing in quality and function as these boxes are tailored to your unique packaging needs, and we are a leading mailer box supplier. Here's what makes our mailer boxes special:

Strength

Our mailer boxes were engineered to tolerate the abuse of shipping, which ensures they survive.When your customer opens your package when they receive it, they will enjoy a special unboxing experience. 

Simple to Assemble

Our mailer boxes are made for easy assembly. Featuring easy-to-follow folding directions or pre-scored panels, you are able to save time and related labor expenses when packing orders for shipment. 

Lightweight

Our shippers are lightweight, so your shipping costs stay as low as possible to keep you competitive! Although light in weight, these have great strength and provide protection, so your products are sufficiently protected without added bulk in weight.

Strong Closure

Good, reliable and secure closure is extremely important for food and drink packaging. With tuck flap, tab lock or adhesive seal closure means our mailer boxes ensure your products are secure during shipping.

Stackable 

Such a feature is pretty handy for businesses with at least 20 shirts or so, as they can stack them easily. Stackable to keep your storage space organized and prevent mailer boxes from sitting on the floor.

Eco-Friendly

Most of our mailer boxes are produced with recyclable material, so you can upcycle your packaging and give a second life to it! This becomes an important feature for companies that are looking into sustainable solutions and that don’t want to waste anything.

What Sizes And Printing Style Choices Do You Offer For Mailer Boxes In The USA?

Plus Printers provide you with all sizes which can best fit your product:

  • Small, Medium, Large: Regular sizes for typical e-commerce scenarios.
  • Made to Measure: Should you require a box made exactly to your product sizes, we can do this for you.
  • Digital Print: Top-quality digital print so that designs are vivid and clear.
  • Offset: Larger quantities of each item that have the same artwork and cannot be reproduced on a digital press.
  • CMYK & Pantone: We offer full color printing with the ability to match Pantone and any CMYK colors.

Our mailer boxes are available in custom sizing and printing to perfectly represent your brand.

Do You Offer Wholesale Mailer Boxes with Nationwide Delivery?

Plus Printers provides wholesale mailer boxes for large orders, where you will benefit from low prices due to bulk purchasing. Enjoy benefits like:

  • Quantity Discounts: The more you buy, the more you save.
  • Shipping: Blazing fast coast-to-coast shipping across the U.S.
  • Free Shipping: Save on large orders, get a free fast ship.

Plus Printers is the ideal supplier for businesses looking for the best quality packaging at wholesale prices.

Why Choose Us?

  • Professional Team
  • Free Shipping
  • Active Support 
  • Free Design

Contact us now and get a free quote.

Consumer Questions

Q: What’s your Minimum Order Quantity for Mailer Box Supplier?
A: Our minimum order quantity (MOQ) for custom packaging is flexible, starting as low as 100 units. We are committed to accommodating orders of all sizes, whether small or large. It's important to note that the MOQ may vary. For the most accurate information, we recommend reaching out to our agents who will be happy to assist you.
Q: What’s Your Turnaround Time for Mailer Box Supplier Order?
A: Typically, our turnaround time ranges from 12-15 days, depending on the complexity and quantity of your order. But we also offer expedite shipping with some extra charges.
Q: Can You Assist in the Design Process?
A: Absolutely! We have a team of skilled designers ready to help bring your packaging ideas to life, offering guidance from concept to final design.
Q: Do You Provide Proof/Samples Before Final Production?
A: Yes, we provide digital proofs and, upon request, physical samples of your design to ensure everything is perfect before full-scale production.
Q: What are the Accepted Payment Methods?
A: We offer a variety of payment options for your convenience, including credit/debit cards, PayPal, and bank transfers. Choose the one that works best for you.

Specification

Type Specifications
Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

Unlimited Customization

PlusPrinters provides visually appealing custom packaging boxes with endless customization options to ensure your products leave a lasting impression on your customers. Even better, we offer unlimited customization at no extra cost, making our packaging solutions highly cost-effective. This allows you to engage customers with your brand without investing heavily in expensive marketing and branding strategies.

  • Artwork Guidelines
  • Availability of Custom Sizes
  • Printing Methods
  • Order Process

To ensure optimal customer satisfaction, Plus Printers works hard to make every step of the experience with custom packaging smooth and professional, starting from artwork submission. They also make it clear to the maximum quality standards that customers follow their rules on submission details.

Accepted File Formats
Accepted File Formats

We recommend clients provide their artworks as files supporting AI, PDF or PSD formats since they maintain fidelity on designs at each stage of printing.

Resolution Requirements
Resolution Requirements

Files submitted also need to comply with the minimum resolution standards of 300 DPI, which guarantees the sharpness and crispness of images. Lower resolution images are more likely to be blurry or pixelated after being printed.

Color Mode
Color Mode

All artwork should be created in a CMYK format instead of RGB. CMYK's primary use is in the printing of physical copies, which guarantees that the colors of your packaging will be accurate and vibrant.

Bleed Line and Safe Zones
Bleed Line and Safe Zones

For all submissions, we kindly ask that all designs to have a minimum of 0.125 inches (1/8”) bleed on all sides so that the design is properly cut without white space. Important assets like text and logos need to be placed at a distance of 0.125 inches from the boundary so that it is not considered cropped.

To help with your design files, our design experts are ready to assist at no additional cost. We develop specific die-cut templates to fit your product’s dimensions and advise on file setup for printing. No matter your level of design experience, beginner or a professional, we are ready to help.

To help with your design files, our design experts are ready to assist at no additional cost. We develop specific die-cut templates to fit your product’s dimensions and advise on file setup for printing. No matter your level of design experience, beginner or a professional, we are ready to help.

Offset Printing
Offset Printing

Offset printing is best executed for high volume jobs as it offers remarkable detail and color matching. It also produces sharp and clean images with good color blending which is crucial for expensive packaging.

Digital Printing
Digital Printing

This method can be used for short run jobs that need to be processed quickly as it is highly efficient digitally. It is also good for lower amounts as it is economical and great for testing out designs or for seasonal packaging.

Flexographic Printing
Flexographic Printing

Flexographic printing is equipped with flexible plates which makes it used for bulk packaged materials or even non-flat and corrugated surfaces. This method is good for big orders that need to be produced at a faster speed without compromising quality.

Enhance the attractiveness of your packaging with exquisite looks and value.

Additional Services Include:

  • Matte Finish: Smooth and stylish non-reflective finishing, modern in design.
  • Gloss Finish: A finish that is vibrant and eye-catching as well as accentuating the colors making them pop even more.
  • Spot UV: A finish that is devoted to putting a high gloss and raised effect to certain areas of the logos or texts, which are designed to be highlighted.

Need your product to visually pop out on a retail shelf? Looking for a custom unboxing experience that exudes elegance? Your brand will stand out with our printing methods and finishing options.

Your custom packaging order with Plus Printers is easy, efficient, and well supported throughout the entire journey. This is what we do:
Request a Quote
Step 1: Request a Quote

Reach out to us and outline what you need your packaging to include. Tell us your desired dimensions, quantity, material type, and finishing options. Based on your needs, we will generate an instant custom quote for you without complexity and delays.

Submit Your Artwork
Step 2: Submit Your Artwork

When you are ready with your final design files, go ahead and send them over. Kindly check that your files adhere to our submission requirements (as outlined above). In case you need guidance, our design team can offer free alterations to your artwork.

Receive Your Digital Proof
Step 3: Receive Your Digital Proof

We will send you a digital representation of your packaging as a preview for a visually printed representation, and after the changes are approved and finalized. The digital proof will include everything that needs to be added, removed, or improved for the design.

Approve the Proof
Step 4: Approve the Proof

You gave us a text. Meeting our requirements will make the collaboration pleasant with receiving wonderful feedback that shall be priceless in value.

Production Stage
Step 5: Production Stage

Immediately you placed an order, your item will instantly undergo processing after the caricature draft is marked ready. Each printing will take 8 to 10 business days, non-urgent markers will be attended to promptly later due to high volume competitors claiming the same guarantees without swift action.

Packaging and Shipping
Step 6: Packaging and Shipping

When the production is done, we ship your packaging to your doorstep.

Our helper contract service shall be there to support and direct you query on any step initiating to following up. You will perceive a look from every stage of your performance and contact will be ecstatic, willingly ready to hear your order.

At Plus Printers, we offer completely customizable packing solutions whatsoever the shape, size, and design requirements of your product is.

Tailored Dimensions
Tailored Dimensions

Do you need compact and elegant boxes for jewelry? Perhaps sturdy cartons for electronics? We can manufacture packing that suits your specifications. Share product details, dimensions, and leave the matching design to us.

Unique Shapes and Structures
Unique Shapes and Structures

Standard boxes are not the only style we carry. We offer folding and structural styles that are unique to your product's needs. From gable to tuck-end boxes, from mailers to window cut display boxes, your options are limitless.

Packaging and Design
Packaging and Design

Complete design freedom is possible with custom sizes. Customizations include thickness of material, inserts, interior printing, as well as coating preferences. We provide tailored solutions instead of applying a generic approach.

Every product is different and deserves a unique form of packaging. Here at Plus Printers, you control all aspects of the design while receiving assistance from our skilled team, who will ensure that the final product is functional, stunning, and ready to showcase your brand.

See what reviewers are saying

Rated 5 out of 5 stars

I have been working with several companies - trying to nail down a box size and type for my organic tea business. Chris Martin was the ONLY rep in all of the companies I reached out to who was responsive, helpful, and walked me through the entire process. It was an absolute pleasure to give my small business dollars to Plus Printers! I will provide another review after I receive my custom product!

Rated 5 out of 5 stars

Chris Martin was so helpful and responsive! We needed custom folders made and looked at various different companies, but Plus Printers ended up offering the best quality and price. This was our first time ordering, but Chris guided us through every step and even sent us videos of sample folders and mockups of our final product so we could proceed with confidence. Thank you Chris and Plus Printers, we will definitely re-order when we run out of this batch.

Company replied

Rated 5 out of 5 stars

We are very pleased with our packaging design! It was great working with Steven, I almost didn't work with Plus Printers because of their pricing but Steven went out of his way to try and negotiate prices with the sales department to fit our budget and offered us more budget-friendly packaging options as alternatives. Very responsive to my emails and made sure that our designs were how we wanted them! I look forward to working with them again soon!

Rated 5 out of 5 stars

wonderful service from a company that went beyond expectation to help my project get up and running smoothly. My sales rep, Paul, and the design team at Plus Printers made sure to have every detail in place and gave me a quote other companies could not touch! Lead times were accurate and updates for shipping were by far the most stellar i have yet to see. Thanks a milion!

Company replied

See all 81 reviews

4.8

Excellent

TrustScore 4.8 out of 5

81 reviews

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